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超声波焊接不牢怎么处理?

发表时间:2021-05-04 11:21

超声波塑料焊接设备在工作中会长出现塑料件焊接不牢、虚焊的问题,一般是由下面几种情况:


超声波焊接不牢的因素——气压问题

       很多超声波焊接机厂家在卖出机器后被客人工厂车间气压不稳定,导致焊接不牢的问题所困扰着。气压不稳定也是导致超声波焊接不牢的重要因素,先新机出厂前都会经过严格的内部测试,确定没有问题后才会正常出货。然而机器一到客人那里使用时就会出现各种焊接不牢的问题,因为在购机前一般会拿样过来试机,确定机器打样测试没问题后才会出货。

       那么为什么到了客人那边就会出现焊接不牢的问题呢?超声波发生器部分也已经反复的检测调试过都没发现问题,那么问题到底出在哪里呢?

3200W超声波焊接机.png

       经过长时间的观察发现原来是客人工厂车间气压不稳定所导致,只有到了下班时机器使用非常正常也没有出现任何焊不牢的现象,到平时正常上班时问题又出现了,所以我们判断出是气压不稳定影响了超声波焊接机的正常焊接。因为正常上班时很多要使用气的设备在同时工作再加上气路过远,压力会随之减小。解决方法,如果是大型机器焊接较小的产品可以尝试更换小一些的气缸,或者增加一个独立的空压机给超声波塑焊机供气。


导致超声波焊接不牢的第二个因素——机架制作不够精密

       超声波焊接机看似一个除了超声波系统外也没有什么难度的设备,其实这是一个错误的观点,虽然超声波发生器是超声波焊接机的核心部分,但是除了发生器部分还有就是塑焊机机架的问题,如果一套机架设计的不够合理加工不够精密的话,在使用过程中很有可能直接影响你的产品焊接合格率,机器设计不合理如果导致机器后仰的话那也是会影响产品的焊接牢度的,还有就是加工不精密粗糙的话在更换模具时根本无法找到模具的平衡位置,所以也是可能导致焊接产品焊接不了的。解决方法:直接更换较好的机架,尽量在购机前做好购买工作,了解好设备的相关信息。


超声波焊接不牢的第三个因素——超声波功率不够

       超声波发生器功率不够也是导致焊接不牢的一个因素,考虑到很多工厂在购买机器时会选择便宜的机器,然而忽略了一点就是机器后期其他产品的加工使用。超声波功率不够大,焊接产品的面积超出了焊接范围的话也是会导致焊接不牢的。解决方法:尽量购买功率大塑焊机,确保后续的使用。

4200W超声波焊接机.png


超声波焊接不牢的第四个因素——塑料材质本身的问题

       能通过使用超声波焊接的塑料材料很多,如果在能使用超声波焊接机的材质中添加了其他的材质的话也是会影响焊接牢度的,如在PC中加了玻璃纤维后影响整个焊接的牢度。解决方法:采用单一的热塑性材质。以上就是超声波塑料焊接机焊接不牢的常见问题,不过其他问题所导致的也有,这几项都是比较隐形的问题,不注意很难发现。


超声波焊接不牢的第五个因素——设备参数调节的问题
       很多客户在收到设备后反映,焊接效果不理想,而发货前打样的样品焊接效果优良的情况时有发生。对于这类情况的发生,一般而言厂家出场前会有把焊接参数都调试好并锁定,设备到客户场地后通电通气即可使用。造成此类问题原因较大部分为运输过程中设备产生一定的颠簸,如:机架没锁紧下滑、拆包装时误碰参数按钮所致。一般联系厂家即可解决。


       尼可人追求的是企业长久旺盛的生命力,我们秉承“客户第一,诚信正直,团队合作,自我突破”的价值趋向,以“让客户从满意到愉悦再到感动”的服务理念。为客户提供优质的工业设备,并为客户新产品开发提供多方位技术咨询与合作。【联系电话:13771066898】


我们一直以“服务客户,实现双赢”为目标,以优质的产品和优越服务来提高客户市场竞争力;
经过不懈努力我们已经为几百家企业提供超声波焊接设备及服务;
跟无锡索尼、阿尔卑斯、TCL、西门子、通用电器、楠见、海纳等大中型企业建立了长期合作关系。
自成立以来,不断的提升超声波焊接技术水平和超声波焊接设备制造能力
严格按质量控制程序和检测标准执行,引进先进的实验与检测仪器设备,保证产品质量。
我们有着高质量的超声波零部件供应、高水平的超声波焊接工程师以及快速便捷的物流
我们秉着“市场需求为导向、技术进步为动力、客户满意为准则”的发展理念;
为客户提供更优良的超声波焊接设备,按需定制各类专用超声波焊接设备;
产品的研制、生产,关键零部件直接采购进口名牌产品并引进进的实验与检测仪器设备
尼可超声波有详细的售后服务体系,提供长久的焊接指导服务。
秉着“积极合作、共同进步、创造双赢”的原则为客户提供高水平的服务!
积极与客户合作,
完善售后服务工作,为中外客商提供全方位多途径的优质服务。
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